High Temperature Wire Harness

Are You Having Problems With Your Wire Harnesses In High Temperature Applications?

Tempco has the design experience in the plastics industry and the manufacturing capability to handle your OEM requirements for many types of wire harness.

Due to our many years of manufacturing electric heaters we are very familiar with the problems high temperature environments can cause to wiring and connectors

We have the solutions to your difficult wiring applications!

Services Rendered

* Custom Harness Manufacturing

* Contract Assembly   & Manufacturing

* Automatic Cut & Strip

* Wire Processing

* Automatic & Hand  Termination

* Wire Bundling: Fiberglass Tape Metal Strapping Tie Wraps

* Individual wire ID Markings

Materials Used

* Specially Selected High Temperature Conductors

* UL and CSA rated wire

* High Temperature Insulation

* 600 Volt rated Insulation

* Sleeving and Tubing

* Armor and Braid

* UL and CSA rated Connectors

* Multi-Pin Connectors

 

High Temperature Lead Wire

LDW-105-115.GIF (3627 bytes) Type MGT -- 300 Volt 450°C (842°F) UL 5128

MGT High Temperature Lead Wire is insulated with reinforced mica tapes over the stranded conductors covered by Teflon® treated fiberglass overbraid

Wire Gauge Nominal O.D. (in) Stranding Num./Ga Conductor Material Part Number
22 .081 7/30 A-NI LDW-107-101
20 .090 10/30 A-NI LDW-106-117
18 .098 16/30 A-NI LDW-105-115
LDW-103-104.GIF (3141 bytes)   Type MGS -- 600 Volt 450°C (842°F) UL 5107

MGS High Temperature Lead Wire is insulated with reinforced mica tapes over the stranded conductors covered by silicone treated fiberglass overbraid

Wire Gauge Nominal O.D. (in) Stranding Num./Ga Conductor Material Part Number
20 .110 10/30 A-NI LDW-106-108
18 .117 16/30 A-NI LDW-105-113
16 .128 26/30 A-NI LDW-104-104
14 .144 41/30 A-NI LDW-103-104
LDW-105-111.GIF (1974 bytes) Type TGGT -- 300 Volt  250°C (482°F) UL 5180/CSA

TGGT High Temperature Lead Wire is insulated with Teflon® tapes over the stranded conductors and followed by two layers of fiberglass insulation covered by Teflon® treated fiberglass overbraid

Wire Gauge Nominal O.D. (in) Stranding Num./Ga Conductor Material Part Number
20 .093 10/30 A-NI LDW-106-106
18 .102 16/30 A-NI LDW-105-111
16 .118 26/30 NPC LDW-104-103
LDW-102-101.GIF (1548 bytes) Type TGGT -- 600 Volt  250°C (482°F) UL 5127/CSA

TGGT High Temperature Lead Wire is insulated with Teflon® tapes over the stranded conductors and followed by two layers of fiberglass insulation covered by Teflon® treated fiberglass overbraid

Wire Gauge Nominal O.D. (in) Stranding Num./Ga Conductor Material Part Number
20 .103 10/30 A-NI LDW-106-107
18 .108 16/30 A-NI LDW-105-110
16 .123 26/30 NPC LDW-104-102
14 .140 41/30 NPC LDW-103-103
12 .161 65/30 NPC LDW-102-101
10 .184 105/30 NPC LDW-101-101

Notes:  "A-NI" stands for Grade A Nickel    "NPC" stands for Nickel Plated Copper

 

Lead Wire Protection

t119.gif (5830 bytes) High Temperature Fiberglass Sleeving

The fiberglass sleeving is first annealed to remove all organic matter and then uniformly coated with high abrasion resistant silicone rubber which provides an excellent secondary insulation for greater dielectric strength and for added protection against abrasion and wire contamination

Temperature Range: -70°C to 180°C (-94°F to 356°F)

Order by the foot: 100 ft. minimum

Trade Size Norm. I.D. (in) Part Number
24 .022 SLV-101-113
20 .034 SLV-101-112
16 .053 SLV-101-111
12 .085 SLV-101-110
10 .106 SLV-101-109
8 .133 SLV-101-108
5 .186 SLV-101-107
4 .208 SLV-101-106
3 .234 SLV-101-104
2 .264 SLV-101-102
0 .330 SLV-101-101
3/8" .387 SLV-101-114
t117.gif (10639 bytes) Flexible Armor Cable

Stainless Steel or Galvanized Steel

Used to protect lead wire against abrasion or physical damage in hazardous environments and provides protection from excessive flexing.

Order by the foot: 100 ft. minimum

I.D. (in) O.D. (in) Part Number
Galv. Steel
Part Number
Stainless Steel
3/16 9/32 CAB-101-101 CAB-102-102
1/4 3/8 CAB-101-108 CAB-102-104
5/16 7/16 CAB-101-103 CAB-102-105
3/8 1/2 CAB-101-104 CAB-102-106
t118.gif (4056 bytes) Stainless Steel Braid Sleeving

Used to protect lead wire against abrasion or physical damage in hazardous environments

Order by the foot: 100 ft. minimum

I.D. (in) Part Number
.078 CAB-105-101
.125 CAB-105-102
.172 CAB-105-103
.250 CAB-105-104
.375 CAB-105-105